| Fuel inlet :
Fuel inlet need to be located on the exterior surface of your craft
in a manner that no spilled fuel can find it's way into the bilge of the
craft.
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| Fuel strainer:
It would be wise to fill your fuel into the tank through a fuel strainer.
These units come sometimes with fuel tank's but are more or less just a
fine filter. Some fuel funnels have strainer fix installed. Most of your
fuel contamination will come from your local gas station. The fuel strainer
will not allow you to fill the tank as quick as without - but might avoid
major problems down the fuel system line and major damage to the following
components.
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| Fuel tank :
A key part of any fuel system is the fuel container itself. The debate is whether to use a modified USCG approved fuel tank or install a racing fuel cell. There are several benefits for retaining the stock fuel tank in a high horsepower Marine craft. It has a larger capacity than most fuel cells, already has a mounting location and hardware, has provisions for filling from outside the craft, has a cap that both vents and seals and is already on/in the craft. The drawbacks of using a common USCG approved fuel tank are more numerous but less obvious. The stock pick-up / pump assembly is restrictive, requiring complete replacement with a fabricated assembly. When using a stock tank with fabricated pickup, unless the fuel level in the tank is ¾ full or higher, the internal well, which the stock pump draws from, is far too small and poorly supplied with fuel from the rest of the tank. Faced with the demand of a large pump, drawing through a fabricated pickup, it has no chance of refilling fast enough to support WOT full engine load. Under low demand, e.g. cruise type conditions, the large volume of fuel delivered to the carburetor or rails is unused and returned. The same fuel, picks up heat from the pump and the rails, is constantly recycled to and from this tank, which will rapidly increase fuel temperature. Common problems associated with stock fuel tanks and fabricated pickups are pump cavitation, vapor lock, varying fuel pressure, exaggerated pump wear and lean conditions during both low and high loads. Note: Unlike a carbureted engine, any loss of fuel supply at the in-tank- pickup will immediately result in a loss of fuel volume and pressure at the EFI injector resulting in lean conditions and engine damage. Most of us will be stuck with a stock style fuel tank since they
need to be USCG approved to qualify for a marine craft , you look at a
common layout of 3/8" pick up line with anti syphon valve as "Pick up".
This pick up is restraining your fuel flow at the same source where it
should flow free. Your tank will most likely have a 1 1/2"
fill and 5/8 " vent tube molded into the tank. Here we are
still missing one more nozzle for the cozy/warm return line.
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| Fuel Intake filter:
Or intake filter - Most people regard fuel filter as the first line
of defense against contaminated fuel. Personally, I believe it is the last
line of defense which often produces more problems than it solves.
This part of the fuel system file is regarding non diesel application which
have a bigger set of problems.
A good recommendation from Aeromotive fuel system is that the filtration media to be used on the inlet side of a fuel pump may be no smaller than 100 micron and must have an element surface area of 60 square inches or more. Any filter element not meeting these criteria may fail to flow the full volume of a high capacity fuel pump being used, resulting in cavitation at the pump inlet. Most high capacity fuel pumps are extremely efficient by design, allowing them to create high pressure on the outlet and high vacuum on the inlet side, if restricted. Cavitation can be to a pump like detonation is to an engine and occurs when the liquid being pumped reaches a temperature where it boils and starts to vaporize. The temperature at which any liquid boils varies with pressure. Recall that water in a radiator is purposely pressurized to raise the boiling point. When was the last time your high pressure EFI system vapor locked? Keep in mind, as a pump pushes it has to pull. When a pump has to pull too hard acquiring fuel, a vacuum or low-pressure area develops at the inlet. The better and more efficient the pump is, the lower inlet pressure will fall. The boiling point of any liquid fuel in this low-pressure zone falls as well. With a highly efficient pump, inlet pressure can get so low that fuel will boil and the pump will cavitate at normal operating temperatures. Today's ultra-high output engines require equally high efficiency fuel pumps. Failure to install them properly can be costly in two ways: First, during cavitation the engine may experience a momentary lean condition (loss of liquid fuel pressure and volume). Second, excess heat and friction will build in the pump, causing damage and eventual failure. If you feed your pump properly it will feed your beast for years to come! Review your installation and make sure the pump is mounted where gravity will help push fuel to the inlet, use the correct size AN line between the tank and the pump and install filters that flow the necessary volume freely. In some marine applications you will find a whole set of filters before the actual pump, make sure your filters are cleaned and cartridges replaced on a regular basis.
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| Fuel pump :
The performance of your whole fuel system depends upon the fuel pump.
Selecting the right fuel pump is of the out most importance to your high
speed water craft's performance.
You may use the following information as a guideline, however these are simply observations. The best, and our recommended, method of establishing actual BSFC is through proper flywheel dyno testing.
Note: It is equally important to consider BSFC when determining minimum injector size. To calculate, divide the lbs of gasoline required by the number of injectors used. If you are estimating, it pays to be safe. Many engine builders will add a percentage to total fuel pump volume for safety and then divide the minimum injector by .8 in order to target about 80% injector duty cycle. This allows consistent injector performance, cooler operation for enhanced durability and leaves about 10% for unexpected power. For example:
Determining the fuel volume necessary for a particular engine is the first step in selecting a fuel pump. If the combination is naturally aspirated, does not use rising fuel system pressure and has a correctly sized alternator in good working condition it may be OK to stop here. If not, there's still more to consider. The second step is to establish what the base fuel pressure will be and if, as with forced induction or certain "dry nitrous" kits, pressure will be required to change with engine load. How does fuel pressure affect pump delivery? You can bet that as system pressure goes up the pump’ volume will go down. To illustrate this, take one of the most popular and efficient EFI pumps on the market, Aeromotive’ A-1000 part #11101. Lets examine various pressures to demonstrate the effect this has on flow volume:
![]() This brings us to our third fuel pump performance factor; voltage supply
as measured at the fuel pump terminals. Voltage to an electric motor
is like fuel pressure to an injector, more pressure in equals more volume
out. Higher voltage at the pump terminals increases motor torque,
resulting in more rpm and an increased flow volume for a given pressure.
To illustrate this, lets use again the above Aeromotive marine fuel pump
at 80psi will see a 40% increase in volume when voltage is increased from
12v to 13.5v. This factor is often overlooked and can make or brake
pump performance, especially at high pressures. The key here is to
figure flow at voltage if an alternator is used or not. As Hovercraft
can fly where no other transportation means can go - you know you are the
only one out there.
Dynamic vs. Static fuel systems: EFI efficiency for carburetors. CARBURETORS STILL RULE in many forms of racing and on many cruising
machines. Those who choose (or are required) to run a carburetor
are turning to expensive, custom-built models for better performance.
Often the custom shop will advise a fuel pump upgrade, usually suggesting
a pump rated to flow as much as 4-6 times the amount necessary to support
the engine’ horsepower. Normally the quick explanation for this is
the need to overcome acceleration G-forces.
The fuel systems first priority is to keep the floats from running low enough to uncover the main jet, running the engine out of fuel. Traditional, static systems do a fair job of this. The second, more difficult priority is keeping the fuel level optimum in the bowl. It may not seem significant but the weight of fuel above the main jet does impact fuel flow through it, and therefore the air/fuel ratio of the engine under load. The sophisticated carburetor racer knows the float bowl must always be as full as possible. This is critical if engine tune is to be held across the rpm band, achieving peak performance throughout the race. An area of special focus for racing crafts is the time before getting over hump speed following launch. Here the typical static fuel system struggles. The fuel is standing in the line, barely moving and to make matters worse, the static style regulator places the check valve between the fuel pump and carburetor, restricting fuel flow across the board. To combat this, fuel pressure in a static system is always held higher from the pump to the regulator (12-60psi) than it is from the regulator to the carburetor (3-7psi). This higher line pressure is necessary for two reasons, one to start flow against G-force and two, to push fuel through the restrictive regulator valve. A return style regulator places the inlet and outlet ports above the check valve with only the return volume having to flow through the restriction. As a result, the pressure from the pump to the regulator is the same as from the regulator to the carburetor (3-7psi), allowing the pump to speed up, increasing volume significantly, and supplying full output directly to the float bowls at all times. The benefits of a dynamic, return style fuel system are numerous, including longer pump life, a marked increase in pump to horsepower ratings (allowing smaller, lighter pumps to fuel more HP), even quieter pump operation is common. Ultimately, combining a high quality marine fuel pump and return regulator into a dynamic fuel system significantly improves average float level, fueling the bowls more quickly and consistently. The bottom line is the finish line and getting there first with a more constant air/fuel ratio across the rpm band and more predictable power all the way down.
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| Outlet filer:
One more time we try to clean the fuel, preventing debris from damaging
your carburetor or fuel injectors, with minimum flow restriction..
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| Regulator:
A regulator is required in both configurations - carburated engines as well as EFI ...unfortunately here you have to research on your own which unit you might need since every application has its own pressure requirements which need to be followed for optimum performance. Just try to make your homework before you call any technical support so they can really help you. Know your system, engine, if carburated or EFI, which pressure you require ..... |
| Fuel lines :
USCG requires USCG approved fuel lines - so no off the shelf automotive
or lawnmower lines should be in your craft , but you can always go for
a higher standard and in case of tight and hot engine compartments it would
be smart to get the best lines. If your fuel line burst under high pressure
you would only blow up once - just is it worth saving a few pennies?
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